Turning industrial robots into CNC-controlled machining systems
We turn conventional industrial robots into independently programmable, CNC-controlled machining systems. Via Siemens Sinumerik ONE “Run MyRobot”, every drive and every axis is guided directly — programmed in G-code, repeatable and CE-compliant. Engineered, built and in daily use at our 3 production sites on Lake Constance.
A large working envelope. Precise CNC machining
A CNC robot cell is a guarded manufacturing unit in which an industrial robot is not “taught” in the classic way, but path-controlled via a CNC control system. The cell is programmed like a machine tool using G-code — either directly on the control or entirely offline in the digital twin.
This resolves an old trade-off: robots are flexible and far-reaching, classic CNC machines are precise and repeatable. In our modular system, both worlds come together.
Core idea: robots become highly flexible machining solutions that any skilled worker with CNC knowledge can program — without manufacturer-specific robot training.
Turnkey machining cells from our own production, Meckenbeuren plant
Designs, component sizes & entry point
From a single machining module to a linked line: an overview of the maximum component sizes per design. A CNC robot cell with ultrasonic and one interpolating rotary or tilting table is available from €244,000 net; we design the other configurations precisely for your process.
| Configuration | Max. component size | Price (net) |
|---|---|---|
| Robot module for complete assembly lines | on request | depending on equipment |
| Cell production with robot gantry axis | on request | depending on equipment |
| Line production with gantry robot | on request | depending on equipment |
| Production with robot floor axis | on request | depending on equipment |
| CNC robot cell with ultrasonic (one interpolating rotary or tilting table) | 1,400 × 1,400 × 1,200 mm | from €244,000 |
| CNC robot cell with ultrasonic (two interpolating rotary axes) | each 1,400 × 1,400 × 1,200 mm | on request |
| CNC robot cell with ultrasonic (two cells on a base frame with roof) | each 2,800 × 1,400 × 1,200 mm | on request |
| CNC robot cell with ultrasonic, stainless steel (two interpolating rotary axes) | each 1,400 × 1,400 × 1,200 mm | on request |
| Handling/sorting set for seamless infeed and outfeed | on request | depending on equipment |
Specific design and fixed price for your process: discuss your project.
One modular system, many manufacturing processes
The cells are equipped with various process modules and interpolating servo rotary and tilting tables for multi-side machining.
Pure waterjet cutting
Contour-accurate cutting of plastic and composite components at up to 4,200 bar, with no thermal input and clean cut edges.
Ultrasonic cutting and welding
Precise cutting and joining of delicate materials with interpolating servo rotary and tilting tables for multi-side machining.
Bonding, hook-and-loop & dispensing
Reproducible application of adhesives and sealants along precisely defined paths, documented via the CNC.
Welding
Path-controlled welding at a consistent speed — the prerequisite for constant seam quality.
Material handling
Unmanned handling of material at 200 °C. Shown here in an example with a total of 48 synchronised axes.
Cold spray
Precise coating and repair through material deposition at supersonic speed.
Why a CNC control makes the difference
- Absolute accuracy and path fidelity. The Sinumerik ONE controls every drive individually. This produces more accurate paths and smoother motion than pure robot interpolation.
- Familiar programming. Operation via G-code instead of manufacturer-specific robot logic. If you know CNC, you can produce.
- Economical from batch size 1. Fast changeovers via a program change instead of laborious re-teaching.
- Scalable. Standalone cell or linked line — both from the same modular system.
- Reproducible & documented. Processes are traceable and can be evaluated for CE documentation.
Production data capture: simulation and the real robot cell in one system
With the direct connection between the digital twin, robot control and real system, production data becomes visible and analysable live. Movements, axis values, process times and machine states can be monitored in real time and compared with the simulation.
This allows cycle times to be analysed precisely, processes to be optimised and deviations to be detected early. The system is not only planned virtually but also improved on a data basis during operation. This reduces downtime, simplifies troubleshooting and creates a solid basis for process optimisation, quality assurance and future automation steps.
From manufacturing task to a running cell
Understand the manufacturing task
We analyse the component, process, quantities and interfaces to your existing production — always with the perspective of an in-house manufacturer.
Concept & digital twin
Based on your layout, a 3D visualisation of the cell is created. Processes are simulated and programmed offline before any steel is moved.
Risk assessment & engineering
The safety concept, functional safety and mechanics are designed in parallel. CE compliance is considered from the outset.
Build & commissioning
Manufacturing in Germany, in-house testing and on-site commissioning at your premises, including training for your staff.
Operation & ongoing development
Real-time production data capture, support and modernisation so the cell grows with new tasks.
We don't just develop robot cells,
we operate them too
Our technologies run every day in the production plants of our parent company, Maucher Formenbau GmbH & Co KG. Components for premium brands such as AMG, Bentley, Bugatti, Porsche and Rolls-Royce are made on these systems. This continuous feedback has fed directly into every new cell for years.
Used machines & leasing returns: Tested CNC waterjet centres and machining cells are regularly available from our own production, for example systems with integrated servo tilting and rotary tables. The price includes on-site commissioning at your premises (excluding transport and travel costs). Enquiry with subject “Used machines”.
CNC robot cells in detail
Rethink your manufacturing.
Tell us about your component and your process. We'll assess whether your manufacturing task can be solved economically with a CNC robot cell.